Generac Power Systems 0D9727 Bedienungsanleitung

0D97277.5LITERDIESELENGINEPARTSMANUALP.O. BOX 8 WAUKESHA WI 53187PRINTED IN U.S.A.ISSUED: 03/01/02

7.5L DIESEL — CYLINDER HEAD ASSEMBLY8ITEM PART NUMBER DESCRIPTION QTY01200A 0D57030100 CYLINDER HEAD ASSY 1

7.5L DIESEL — CYLINDER BLOCK ASSEMBLY9ITEM PART NUMBER DESCRIPTION QTY01300A 0D57030101 CYLINDER BLOCK ASSY 1

7.5L DIESEL — LINER AND PISTON KIT10ITEM PART NUMBER DESCRIPTION QTY01340 0D57030102 LINER AND PISTON KIT (SIZE 1) AR0D57030103 LINER AND PISTON KIT

7.5L DIESEL — CRANKSHAFT ASSEMBLY11ITEM PART NUMBER DESCRIPTION QTY03000A 0D57030105 CRANKSHAFT ASSY 1

ITEM PART NUMBER DESCRIPTION QTY01100 0D57030107 COVER, ROCKER 101110 0D57030108 GASKET, ROCKER COVER 101124 0D57030109 JOINT, ROCKER COVER BREATHER H

137.5L DIESEL — CYLINDER HEADITEM PART NUMBER DESCRIPTION QTY01210 0D57030122 GASKET, CYLINDER HEAD 101282C 0D57030123 STUD, CYLINDER HEAD 1201287 0D5

147.5L DIESEL — CYLINDER BLOCK

7.5L DIESEL — CYLINDER BLOCK15ITEM PART NUMBER DESCRIPTION QTY01305 0D57030134 CHECK VALVE 601307 0D57030135 COVER, CYLINDER BLOCK 101342 0D57030136 C

7.5L DIESEL — OIL PAN ASSEMBLY16ITEM PART NUMBER DESCRIPTION QTY01500 0D57030173 OIL PAN, ENGINE 101521 0D57030174 GASKET, ENGINE OIL PAN DRAIN PLUG 3

7.5L DIESEL — ENGINE GASKET KIT17ITEM PART NUMBER DESCRIPTION QTY01070 0D57030106 ENGINE OVERHAUL GASKET KIT AR

187.5L DIESEL — FLYWHEEL AND HOUSING

7.5L DIESEL — FLYWHEEL AND HOUSING19ITEM PART NUMBER DESCRIPTION QTY01395 0D57030180 CAP, CYLINDER BLOCK 102100A 0D57030181 HOUSING ASSY, FLYWHEEL 102

ITEM PART NUMBER DESCRIPTION QTY03006 0D57030205 BOLT, CONNECTING ROD 1203010A 0D57030206 CONNECTING ROD ASSY 603016 0D57030207 BUSHING, CONNECTING RO

217.5L DIESEL — CRANKSHAFTITEM PART NUMBER DESCRIPTION QTY03022 0D57030208 DAMPER, CRANKSHAFT TORSIONAL 103047 0D57030212 PULLEY, CRANKSHAFT 103775 0D

227.5L DIESEL — CAMSHAFT AND VALVE

7.5L DIESEL — CAMSHAFT AND VALVE23ITEM PART NUMBER DESCRIPTION QTY03100 0D57030224 CAMSHAFT 103146 0D57030225 PLATE, CAMSHAFT THRUST 103172 0D57030226

247.5L DIESEL — TIMING GEAR

7.5L DIESEL — TIMING GEAR25ITEM PART NUMBER DESCRIPTION QTY03026 0D57030254 GEAR, CRANKSHAFT 103107B 0D57030255 BUSHING, TIMING GEAR TRAIN 103107C 0D5

267.5L DIESEL — ATTACHING PARTS

7.5L DIESEL — ATTACHING PARTS27ITEM PART NUMBER DESCRIPTION QTY01307D 0D57030271 COVER, CYLINDER BLOCK 101385B 0D57030272 PLUG, CYLINDER BLOCK 101385C

7.5L DIESEL TABLE OF CONTENTS 1LEGEND“AR” AS REQUIRED(STD) STANDARD SIZE“O.S.” OVERSIZE“U.S.” UNDERSIZENOTICE!THE INFORMATION IN THIS MANUAL IS KNOWN

287.5L DIESEL — OIL PUMP AND STRAINER

7.5L DIESEL — OIL PUMP AND STRAINER29ITEM PART NUMBER DESCRIPTION QTY04000A 0D57030288 OIL PUMP ASSEMBLY 104037L 0D57030289 SHIM, ENGINE OIL PUMP CASE

ITEM PART NUMBER DESCRIPTION QTY04100A 0D57030305 OIL FILTER AND HEAD ASSY 104101 0D57030306 SWITCH, OIL FILTER BY-PASS 104121A 0D57030307 HEAD ASSEMB

317.5L DIESEL — OIL COOLERITEM PART NUMBER DESCRIPTION QTY04300A 0D57030318 OIL COOLER ASSEMBLY 104311A 0D57030319 COVER ASSEMBLY, OIL COOLER 104322 0

327.5L DIESEL — OIL LINE

7.5L DIESEL — OIL LINE33ITEM PART NUMBER DESCRIPTION QTY04232 0D57030332 VALVE, ENGINE OIL PRESSURE REGULATING 104925B 0D57030333 TUBE, ENGINE OIL LIN

347.5L DIESEL — FUEL FILTER AND HOSE

7.5L DIESEL — FUEL FILTER AND HOSE35ITEM PART NUMBER DESCRIPTION QTY05300 0D57030353 FUEL FILTER 105300A 0D57030354 FUEL FILTER ASSEMBLY 105302 0D5703

367.5L DIESEL — FUEL INJECTION PUMPITEM PART NUMBER DESCRIPTION QTY07000A 0D57030369 PUMP ASSY, FUEL INJECTION 107022 0D57030371 DISC, INJECTION PUMP

7.5L DIESEL — FUEL INJECTION PUMP37ITEM PART NUMBER DESCRIPTION QTY07013A 0D57030370 CASE ASSY, INJECTION PUMP DRIVE 107331B 0D57030374 STUD, INJECTIO

7.5L DIESEL QUICK REFERENCE GUIDE2SPECIFICATIONS:CRANKCASE OIL CAPACITY: 6.0 U.S. GALLONS (22.7 LITERS)COOLING SYSTEM CAPACITY: 11.2 U.S. GALLONS (42.

387.5L DIESEL — INJECTION PIPE

7.5L DIESEL — INJECTION PIPE 39ITEM PART NUMBER DESCRIPTION QTY07429 0D57030394 TUBE, FUEL INJECTION NO. 4 10D57030395 TUBE, FUEL INJECTION NO. 5 10D5

407.5L DIESEL — INJECTION NOZZLE

7.5L DIESEL — INJECTION NOZZLE41ITEM PART NUMBER DESCRIPTION QTY07400A 0D57030384 NOZZLE AND HOLDER ASSY 607403 0D57030385 DUST SEAL, NOZZLE HOLDER 60

7.5L DIESEL — FUEL RETURN HOSE42ITEM PART NUMBER DESCRIPTION QTY05467 0D57030412 STAY, FUEL RETURN LINE 105473 0D57030413 CLIP, FUEL RETURN LINE 10547

7.5L DIESEL — ENGINE MOUNTING AND SUPPORT43ITEM PART NUMBER DESCRIPTION QTY02101 0D57030286 BRACKET, FLYWHEEL HOUSING ENG MOUNTING 202880 0D57030287 B

ITEM PART NUMBER DESCRIPTION QTY10000A 0D57030416 WATER PUMP ASSEMBLY 110001B 0D57030417 BEARING, WATER PUMP 110001C 0D57030418 BEARING, WATER PUMP 11

457.5L DIESEL — WATER PIPE AND THERMOSTATITEM PART NUMBER DESCRIPTION QTY10100A 0D57030434 CASE ASSY, THERMOSTAT 110106 0D57030435 COVER, THERMOSTAT C

7.5L DIESEL — INTAKE MANIFOLD46ITEM PART NUMBER DESCRIPTION QTY11400 0D57030442 MANIFOLD, INTAKE 111424 0D57030443 BOLT, INTAKE MANIFOLD 1211424B 0D57

7.5L DIESEL — EXHAUST MANIFOLD47ITEM PART NUMBER DESCRIPTION QTY12000 0D57030446 MANIFOLD, EXHAUST 112010 0D57030447 GASKET, EXHAUST MANIFOLD 612043B

3PART NUMBER DESCRIPTION QTY0D57030309 OIL FILTER 1090625 AIR FILTER 10D57030353 FUEL FILTER 10D57030416 WATER PUMP 10D57030468 ALTERNATOR 10D57030463

7.5L DIESEL — TURBOCHARGER48ITEM PART NUMBER DESCRIPTION QTY12500A 0D57030452 TURBOCHARGER ASSEMBLY 112779B 0D57030450 NUT, T/C 412784B 0D57030453 GAS

7.5L DIESEL — EXHAUST PIPE49ITEM PART NUMBER DESCRIPTION QTY12515 0D57030454 COUPLING, T/C TURBINE SIDE 113010 0D57030455 GASKET, EXHAUST PIPE 113085

50ITEM PART NUMBER DESCRIPTION QTY11607 0D57030460 WASHER, INTAKE AIR HEATER 111610 0D57030461 HEATER, INTAKE AIR 111631 0D57030462 PLATE, INTAKE AIR

7.5L DIESEL — ALTERNATOR51ITEM PART NUMBER DESCRIPTION QTY14200A 0D57030468 ALTERNATOR ASSEMBLY 114216 0D57030469 BRACE, ALTERNATOR ADJUSTING 114223 0

527.5L DIESEL — ENGINE COMMON PARTS

7.5L DIESEL — ENGINE COMMON PARTS53ITEM PART NUMBER DESCRIPTION QTY1 0D5703 7.5L MITSUBISHI ENGINE 12 0D5760 HOUSING, FLYWHEEL ADAPTER MACH 7.5 13 021

54ITEM PART NUMBER DESCRIPTION QTY1 067708 ACTUATOR 24V CCW 12 084753 LEVER ACTUATOR CLAMP 13 0D7657 STUD TH 1/4-28 x 15-1/2 G2 ZINC 14 084754 ROD, EN

7.5L DIESEL — AIR CLEANER55ITEM PART NUMBER DESCRIPTION QTY1 090625 AIR CLEANER 7 3/4 12 090624 MOUNTING CLAMP 7 3/4 13 0D6749 INTAKE TUBE 4” OD x 10

Notes

Notes

47.5L DIESEL SERVICE RECOMMENDATIONS40 KW - 400 KW STANDBY DIESEL ENGINE DRIVEN GENERATOR SETSFollowing is a recommended maintenance schedule for Gene

57.5L DIESEL SERVICE RECOMMENDATIONSGENERAC POWER SYSTEMS, INC.RECOMMENDED SCHEDULED MAINTENANCE PROGRAMSERVICE WORK TO BE PERFORMED BY FACTORY-TRAINE

67.5L DIESEL SERVICE RECOMMENDATIONSMaintenance Level 1 Level 2 Level 3 Level 4TasksRecom- Task Required Task Required Task Taskmended Comp. to be don

77.5L DIESEL SERVICE RECOMMENDATIONSMaintenance Level 1 Level 2 Level 3 Level 4TasksRecom- Task Required Task Required Task Taskmended Comp. to be don