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Table of Contents
PRIMEPACT 66C and 66LP Recreational Vehicle Generators
Part I — Operating Instructions
Introduction.............................................
.
.......
.
..........
Inside Front Cover
Read This Manual Thoroughly
...................................................
IFC
Contents........................................................................................IFC
Operation and Maintenance .........................................................IFC
How to Obtain Service
................................................................
IFC
AuUiorized Service Dealer Locator Number
..............................
IFC
Safety Rules
..................
.
.......................................................................... ...2
Section 1 - General Information
...............................................................
4
1.1 Generator Identification
..........................................................
4
1.2 Generator Applicability............................................................5
1.3 Installation ...............................................................................5
1.4 Safety .......................................................................................5
1.5 Generator AC Connection System...........................................5
1.6 Specifications ........................................................................... 6
1.6.1 Fuel Requirements & ConsurnpLion
..........................
6
1.6.2 Engine Oil Requirements
............................................
6
1.6.3 Generator Specifications
..............................................
6
1.6.4 Engine Specifications ..................................................7
1.6.5 Emissions Compliance Period .....................................7
Section 2 - Operation
....
................................................................. 7
2.1 Generator Conixol Panel..........................................................7
2.1.1 Fhel Primer
...................................................................
7
2.1.2 Staii/Stop Switch
.........................................................
7
2.1.3 15 Amp Fuse................................................................7
2.1.4 Line Breakers................................................................7
2.2 Optional Remote Start/Stop Panel............................................8
2.3 Automatic Choke .....................................................................8
2.3.1 Choke Solenoid ............................................................8
2.3.2 Prechoke
.......................................................................
8
2.4 Before Starting the Engine ......................................................8
2.4.1 Installation.....................................................................8
2.4.2 Engine Lubrication
......................................................
8
2.4.3 Fuel Supply ..................................................................8
2.4.4 Cooling and Ventilating Air
........................................
8
2.4.5 Engine Exhaust Gas .....................................................9
2.5 Starting the Generator
.............................................................
9
2.6 Stopping lire Generator............................................................9
2.7 Applying Loads to Generator ..................................................9
2.7.1 Letting the Engine Stabilize
........................................
9
2.7.2 Do Not Overload the Generator
................................
10
2.8 Protection Systems.................................................................10
2.8.1 Low Oil Pressure Switch............................................10
2.8.2 High Temperature Swatcli..........................................10
2.8.3 Field Boo.st.................................................................10
2.8.4 Overvoltage Protection
.............................................
11
2.8.5 25-Hour Break-in Period............................................11
2.8.6 25-Hour Checkup.......................................................11
2.8.7 Operation in High Grass or Brush
............................
11
Section 3 - Maintenance
......
......................................................... 11
3.1 Checking the Engine Oil Level...............................................11
3.2 Changing the Engine Oil and/or Oil Pdlter.............................12
3.3 Maintaining the Engine Air Cleaner
.....................................
12
3.3.1 Cleaning tire Foam Precleaner
...................................
12
3.4 Clean Air Intake Screen
........................................................
13
3.5 Checking the Engine Spark Plug
...........................................
13
3.6 Fuel Filter (Gasoline Only) ...................................................13
3.7 Spark Arrestor Muffler...........................................................13
3.8 Cleaning the Generator............................................................14
3.9 Battery Maintenance...............................................................14
3.9.1 Weekly .......................................................................14
3.9.2 Every Six Months.......................................................14
3.10 Major Service Manual............................................................15
3.11 Drive Belt ..............................................................................15
3.12 Exercising the Generator .......................................................15
3.13 Out of Service Procedure
......................................................
15
3.13.1 Removal From Service
...........................................
15
3.13.2 Return to Service .....................................................15
3.14 Wattage Reference Guide.......................................................15
Section 4 - Notes...........................................................................................16
Part II — Installation Instructions
.................................
17
Safety Rules................................................................18-19
Section 5 — General Information
..........
.
.........................
20
5.1 Purpose and Scope of the Manual...........................................20
5.2 Safety .....................................................................................20
5.3 Standard Booklets ..................................................................20
5.4 Equipment Description...........................................................20
5.5 Generator Engine Operating Speed........................................20
5.6 Generator AC Connection System
.........................................
20
Major Dimensions and Features
.............................................
2i
Section 6 - Installation
.............
.
...................................
....
22
6.1 Location and Support
..............................................................
22
6.1.1 Generator Location.....................................................22
6.1.2 Generator Supports .....................................................22
6.1.3 Suspended Mounting .................................................22
6.1.4 Generator Restraint ....................................................23
6.2 Generator Conipartmeuts........................................................23
6.2.1 Compartment Size
.....................................................
23
6.2.2 Compartment Construction
.......................................
23
6.2.3 Sound Insulating Materials.........................................24
6.2.4 Acoustics ....................................................................24
6.2.5 Compartment Floor Cutouts
.......................................
25
6.3 Cooling and Ventilation
.........................................................
26
6.3.1 Generator Airflow.......................................................26
6.3.2 Cooling Air Inlet Openings
......................................
26
6.3.3 Compensating for Restrictions
..................................
27
6.3.4 Testing file Installation ..............................................27
6.4 Gasoline Fuel System ............................................................27
6.4.1 fWelTank
...................................................................
28
6.4.2 Generator Fuel Supply Line
......................................
28
6.4.2.1 Rigid Fuel Lines.................................................28
6.4.2.2 Flexible Fuel Lines.............................................28
6.5 LP Gas Fuel System
..............................................................
28
6.5.1 Parts not mcUrded is\ Fuel System
...........................
28
6.5.2 Some Important Considerations
.................................
29
6.5.3 Vapor Withdrawal
......................................................
29
6.5.4 Primary Regulator.......................................................29
6.5.5 Gaseous Carburetion ..................................................29
6.5.6 Riel Supply Lines
.......................................................
30
6.5.7 Elxcess Flow Valve
....................................................
30
6.5.8 Leakage Tests
.............................................................
30
6.6 Exliaust Systems.....................................................................30
6.6.1 Mufflers and Spark Arrestors
....................................
31
6.6.2 IVpe of Exliaust System
...........................................
31
6.6.3 Exliaust System Safety...............................................31
6.7 Electrical Connections
..........................................................
31
6.7.1 Electrical Junction Box
.............................................
31
6.7.2 Wiring......................................................................... 32
6.7.3 Generator AC Connections.........................................32
6.7.4 Conduit........................................................................32
6.7.5 Isolating Different Power Sources..............................32
6.7.6 Power Supply Cord.....................................................33
6.7.7 Ground Fault Circuit Interrupters ..............................33
6.8 Battery Installation
................................................................
34
6.8.1 Recommended Battery
...............................................
34
6.8.2 Battery Cables ............................................................34
6.8.3 Battery Cable Connections
........................................
34
6.8.4 Battery Compartment
.................................................
34
6.9 Optional Accessories..............................................................34
6,9.1 Remote Panel Models
..............................................
35
Section 7 — Post Installation
........................................
35
7.1 Post Installation Tests.............................................................35
7.2 Before Initial Start-up.............................................................35
7.3 Initial Start..............................................................................35
7.4 Testing Under Load................................................................35
7.5 Installation Checklist .............................................................36
Section 8 - Troubleshooting
...........................................
37
8.1 Troubleshooting Guide............................................................37
Section 9 - Electrical Data...............................................39
Section 10 - Exploded Views and Parts Lists
...............
40
Section 11 - Notes......................................................... 51
Section 12 - Warranty .....................................................52
Generac* Power Systems, Inc.
- Owner’s Manual 1
- INTRODUCTION 2
- Generac* Power Systems, Inc 3
- WARNING: 4
- ELECTRICAL HAZARDS 5
- FIRE HAZARDS 5
- EXPLOSION HAZARDS 5
- 1.1 GENERATOR IDENTIFICATION 6
- NUMBER IDENTIFICATION 6
- IMiNCilR 7
- 1.6 SPECIFICATIONS 8
- Jk CAUTION Jk 8
- 2.1 GENERATOR CONTROL PANEL 9
- ♦ 2.1.2 START/STOP SWITCH 9
- 15 AMP FUSE 9
- ______________________ 9
- OPERATION 10
- (Models 004057 and 004184) 10
- M. CAUTION ¿k 11
- - Operation 12
- -------Ml caution Jk 13
- 13
- Location of Oil Drain Plug 14
- Figure 3.6 - Fuel Filter 15
- A WARNING A 16
- 3.11 DRIVE BELT 17
- Section 4 - Notes 18
- PART II 19
- INSTALLATION 19
- INSTRUCTIONS 19
- NOTICE TO INSTALLER 20
- ^ GENERAL HAZARDS A 20
- Safety Rules 21
- GROUNDED 22
- PrimePact 66G and 66LP 23
- 6.1 LOCATION AND SUPPORT 24
- 6.2 GENERATOR COMPARTMENTS 25
- - Clearances 25
- IL Iff a 26
- — Compartment Floor Cutout 27
- ___________ 28
- ♦ 6.3.1 GENERATOR AIRFLOW 28
- _______________ 28
- COMPENSATING FOR RESTRICTIONS 29
- —A mm A— 30
- POSrnVE 31
- PRESSURE 31
- • 6.5.7 EXCESS FLOW VALVE 32
- • 6.7.2 WIRING 33
- ________ 33
- CAUTION M. 34
- 6.8 BATTERY INSTALLATION 34
- ♦ 6.8.2 BATTERY CABLES 35
- [#■ r r; 36
- • 6.9.1 REMOTE PANEL MODELS 36
- ♦ 6.8.4 BATTERY COMPARTMENT 36
- -A WARNING A~ 37
- ♦ GASOLINE FUEL SYSTEM 38
- ♦ OPTIONAL ACCLSjORIeS 38
- 8.1 TROUBLESHOOTING GUIDE 39
- CORRECTION 39
- Section 9 - Electrical Data 40
- 0D3148-A 41
- No. 0D3150-A 42
- See Carburetor 42
- Exploded View 42
- ITEM PART NO. QTY 43
- DESCRIPTION 43
- 0D3149-A 47
- 'O} 50
- PART NO. QTY. DESCRIPTION 51
- PART NO 52
- QTY. DESCRIPTION ITEM 52
- PART NO. QTY 52
- Section 11 — Notes 53
- 1-800-333-1322 54
- Section 12 - Warranty 55
- P.O. BOX 56
- • WAUKESHA, Wl 531 56
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